Transformer Manufacturing

1. Design & Engineering:

- Our process begins with detailed design and engineering. Utilizing the latest software and industry standards, our engineers develop custom solutions tailored to your specific requirements.

2. Material Selection:

- We use only the highest quality materials, ensuring durability and optimal performance. This includes top-grade silicon steel for cores and high-conductivity copper or aluminum for windings.

3. Core Construction:

- Precision core construction is crucial for minimizing losses and ensuring efficiency. Our advanced lamination and assembly techniques guarantee superior core performance.

4. Winding:

- Our automated winding machines produce accurate and consistent windings. This precision enhances the electrical and mechanical integrity of our transformers.

5. Assembly:

- Expert assembly of the core and coil components ensures robust construction. Our technicians follow stringent quality control protocols at every step.

6. Insulation & Impregnation:

- Effective insulation is vital for transformer longevity and safety. We utilize high-grade insulation materials and processes such as vacuum impregnation to enhance electrical insulation and thermal performance.

7. Testing & Quality Assurance:

- Every transformer undergoes rigorous testing in our in-house lab. We conduct electrical, thermal, and mechanical tests to ensure each unit meets or exceeds industry standards and customer specifications.

8. Final Inspection:

- A comprehensive final inspection is carried out before any transformer leaves our facility. This ensures that every product we deliver is of the highest quality and ready for reliable operation.